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AMD Helios Cooling Strategy Using Transcritical CO2 and a Cluster Mesh sCO2 Turbine Generator Cell

Data Center Thermal Engineering

Cooling the AMD Helios AI Stack: Stacking CO2, Ejectors, and Gas-Fired Waste Heat

A 140 kWe / 140 kWth rack is a heat problem before it's a compute problem. Here's what it takes to remove that heat with a transcritical CO2 loop alone, how far the rack's own waste heat gets you with an ejector chiller, and what happens when you fold in the waste heat from the natural-gas generation that powers the rack in the first place.

Engineering analysis · Cooling systems desk · July 23, 2026

AMD's Helios rack-scale platform — the double-wide chassis built around 72 Instinct MI455X accelerators — lands at roughly 140 kW of rack-level power draw. In a liquid-cooled AI rack, essentially all of that electrical input leaves as heat, so the thermal design point is the same number: 140 kWth of waste heat that has to go somewhere. The three questions below walk through three different ways of getting rid of it, using published performance data for each technology class rather than nameplate marketing numbers.

Baseline for all three cases: Helios stack input power = 140 kWe, rejected heat = 140 kWth. All coefficients of performance (COP) below are drawn from published ranges for the relevant technology class, since actual performance depends heavily on ambient conditions, loop temperatures, and vendor-specific hardware. Where a range exists, a representative "design point" value is used for the headline number.

1. Transcritical CO2: electrical power to cool the stack

A transcritical CO2 (R744) chiller compresses the refrigerant above its critical point (31.1°C / 73.8 bar) and rejects heat through a gas cooler rather than a condenser. For data center duty with direct-to-chip liquid cooling — where the loop runs warm (typically 25–45°C supply) — CO2 systems perform well because the elevated evaporating temperature favors the cycle. Published COPs for transcritical CO2 data center cooling range from about 3.5 in hot, above-critical ambient conditions up to 5–7+ in favorable climates or with gas-cooler enhancements like adiabatic/evaporative assist.

Operating conditionAssumed COPElectrical power required
Hot ambient, transcritical mode (conservative)3.540.0 kW
Design point — moderate climate, warm-water loop4.531.1 kW
Favorable ambient, optimized gas cooler5.525.5 kW
Best-case, enhanced/subcritical-assisted cycle7.219.4 kW

~31 kWe at the design point — call it 22% of the rack's own power draw as a mechanical-cooling "tax." That's a reasonable, literature-consistent estimate for a warm-water, direct-to-chip CO2 loop; it gets meaningfully better with a well-designed gas cooler and worse on a hot day with no evaporative assist.

2. Ejector cooling from the stack's own waste heat

An ejector cooling cycle uses a nozzle and a heat-driven "generator" instead of a mechanical compressor: waste heat boils a working fluid, the resulting high-velocity vapor jet entrains and compresses low-pressure vapor from the evaporator, and cooling is produced without electrical compression work. The tradeoff is a much lower coefficient of performance than a compressor-driven cycle — typically 0.2–0.5 depending on the generator (driving) temperature, condensing conditions, and working fluid. Ejector cycles are known to run effectively off relatively low-grade heat, around 60–80°C, which lines up well with a rack's warm liquid-cooling return.

Ejector thermal COPCooling from 140 kWth waste heat
0.30 (conservative, low-grade source)42.0 kW
0.35 (design point)49.0 kW
0.4056.0 kW
0.50 (enhanced cycle / better fluid pairing)70.0 kW

~49–56 kW of cooling from the rack's own reject heat at a design-point COP of 0.35–0.4. That's meaningful — on the order of a third to 40% of the 140 kW cooling demand — but on its own, the rack's waste heat isn't hot enough or plentiful enough to fully self-cool. It needs a second heat source. That's where the gas-fired mesh comes in.

3. Natural gas cluster mesh: sizing and the combined ejector cascade

Sizing the mesh

At 25 kWe per cell, powering a 140 kWe Helios stack requires 6 cells (140 ÷ 25 = 5.6, rounded up), for 150 kWe of installed capacity — about 7% headroom over the load, which is a sensible margin rather than a redundant spare.

Waste heat from the mesh

Small natural-gas gensets/microturbines in this size class typically run 25–30% electrical efficiency, with exhaust temperatures in the 500–600°C range and total (electrical + recovered thermal) CHP efficiencies commonly cited at 60–85%. Using a representative 25% electrical efficiency and ~50% recoverable thermal efficiency (consistent with published CHP fact sheets, leaving ~25% as unavoidable stack/radiation loss):

Per cell6-cell mesh
Electrical output25 kWe150 kWe
Fuel input (LHV, at 25% elec. eff.)100 kW600 kW
Recoverable waste heat (~50% of fuel)50 kWth300 kWth

The gas mesh throws off roughly 300 kWth of recoverable exhaust/jacket heat — more than double the Helios stack's own 140 kWth, and at a notably higher temperature (raw exhaust in the hundreds of °C vs. a ~45–65°C liquid-cooling return), because it's coming straight off high-temperature exhaust rather than a warm chip-cooling loop.

Combining both heat streams in the ejector system

Because the gas-mesh heat is higher grade, it can drive an ejector stage at a better COP (~0.55) than the lower-grade rack waste heat (~0.35). Cascading both streams through a CO2 ejector cooling system:

Heat sourceAvailable heatEjector COPCooling produced
AMD Helios stack (liquid-cooling return, ~45–65°C)140 kWth0.3549.0 kW
Gas cluster mesh (recovered exhaust heat)300 kWth0.55165.0 kW
Combined440 kWth214.0 kW

~214 kW of additional cooling capacity from the combined ejector cascade — a surplus of about 74 kW over the 140 kW the Helios stack actually needs to reject. In practice, that means the two-stream ejector system alone can plausibly cover the entire cooling load thermally, turning the transcritical CO2 compressor loop from the primary cooling system into a trim/backup unit for humidity control and off-design conditions, rather than the ~31 kWe workhorse it would otherwise need to be.

Helios Rack Cooling & Power Flow (kW) Design-point estimates · 140 kWe / 140 kWth compute load AMD Helios Stack 140 kWe in 140 kWth waste heat out Gas Cluster Mesh 6 × 25 kWe cells 150 kWe generated 300 kWth recovered heat CO2 Ejector Cascade 140 kWth @ COP 0.35 = 49 kW 300 kWth @ COP 0.55 = 165 kW = 214 kW cooling Transcritical CO2 31 kWe (design pt., COP 4.5) now a trim / backup role Cooling Demand 140 kW required +74 kW surplus Bottom line 1) CO2-only mechanical cooling: ~31 kWe (range 19–40 kWe depending on ambient/COP) 2) Ejector on rack waste heat alone: ~49–56 kW cooling (covers ~35–40% of demand) 3) Gas mesh: 6 cells, 300 kWth recovered heat → combined ejector cascade: ~214 kW cooling (surplus of 74 kW over the 140 kW load)
Figure 1. Power and waste-heat flow across the Helios stack, the gas-fired cluster mesh, and the cascaded CO2 ejector cooling system, against the 140 kW cooling demand.

Key assumptions and caveats