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STUDY OF LOW-GRADE WASTE HEAT RECOVERY

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TUDY OF LOW-GRADE WASTE HEAT RECOVERY ( tudy-low-grade-waste-heat-recovery )

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demand would therefore be reduced. Because all three of the electrical reductions are cyclical, and turn on and off based on ambient conditions, it cannot be guaranteed that the elimination of these process electrical consumption will reduce the facility’s overall peak electrical demand. Therefore the electrical demand savings are not included in the cost savings for these recommendations. The natural gas cost is based only on the volume purchased and does not depend on when it is purchased or how much is being purchased at once. Because there is a standard quality of natural gas delivered, the volume of gas delivered can be expressed as energy content delivered which is determined based on the higher heating value of natural gas. This cost per unit of energy for this facility is $8.73/MMBtu. The cost savings which can be expected from implementing this system are summarized in the Table 12 and is estimated to save just under $120,000. Table 12. Estimated Cost Savings of the System. Type of Energy Offset Electricity Electrical Consumption Reduction (kWh/yr) 101,553 Natural Gas Consumption Reduction (MMBtu/yr) - Estimated Cost Savings $/yr 5,494 System Space Heating Domestic Hot Water Glue Baths Intermittent Demand (Loop 1) Absorption Chiller Preheating Feed water Intermittent Demand (Loop 2) HX1 Loop Pump System Loop Pump Chiller Loop Pump Intermittent Loop Pump Total 325,034 11,680 119,552 NG Electricity NG Electricity NG NG Electricity Electricity Electricity Electricity - 166,882 - 104,631 - - -37,576 -8,169 -1,960 -327 18 - 4,688 - 6,570 405 153 9,028 40,923 5,661 57,356 3,536 - -2,033 - -442 - -106 - -18 113

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