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create electricity. ElectraTherm’s patented twin-screw expander is unique in its configuration, lubrication and specifications, but is based on reliable, proven compressor technology that has been around for greater than 20 years. The twin screw expander has a rotational speed of 4,300-4,800 RPM, 1/10th that of most turbo expanders. The robustness of the screw allows the admittance of wet vapor through the expander, therefore allowing access to lower temperature resources. Through a patented process and lubrication scheme, the system is simplified and eliminates lubrication reservoirs, oil coolers, pumps, lines and filters, creating a simple, robust, efficient system with fewer parasitic loads. After the working fluid expands across the twin screw expander (spinning a generator) the low pressure vapor must be condensed to a liquid to begin the cycle again. Various methods of condensing can be utilized; a cooling tower, a direct air cooled condenser, or even ground water has been used. The condensing side of the ORC for this demonstration utilized an air cooled condenser, eliminating the extensive amount of fresh water usage and maintenance expenses associated with operating a cooling tower. The Green Machine is a relatively small unit at 7.5x8x7 feet. This allows for easy transport to remote locations, such as the Laurel site. Additional benefits of the Green Machine include its simple design and low maintenance, with no gearbox, and no oil pump or oil changes necessary. Additionally, the Green Machine’s control system is fully automated, allowing remote control, remote monitoring, and off site diagnostics and trending. The Organic Rankine Cycle (ORC) technology used in the Green Machine is demonstrated in the visual graph below: Refrigerant - Honeywell R245FA - Charge (lbs): 700 lbs. Expander - 75% Expansion Efficiency Electric Generator - Marathon Prime Line Efficiency 91% System Efficiencies - 6% - 10% (Resource temperature dependent) Basic Cycle - Organic Rankine Cycle (ORC) Twin ScrewPDF Image | Mississippi Oilfield Generates Emission Geothermal Power
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