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Waste Heat Recovery with ORC

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Waste Heat Recovery with ORC ( waste-heat-recovery-with-orc )

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Requirements of the Future: Efficiency Benefits of Waste Heat Recovery Lowering the C02 emissions because waste heat is converted into energy Reduced demand on primary energy because more power output can be achieved with the same amount of fuel Saved natural resources by reduction of fuel demand Enhanced sustainability by obtaining highest efficiency of the power conversion cycle The world is full of energy. However, energy needs to be converted into power in order to make use of it. It is this conversion process that drives us. It needs to be as efficient as possible and particularly economical. It needs to be sustainable and we need to adapt the con- version process to local circumstances. Siemens has long accepted this challenge and addressed it head-on. Siemens’ technical expertise, fresh ideas, and range of products, solutions, and services have a long-standing tradition of making a difference to the world. It is because of this com- mitment that Siemens is the number one provider today of environmentally intelligent products and sustainable solutions worldwide. Waste Heat Recovery About 50 % of the fuel we use to produce power in con- ventional power plants is wasted due to the limitations of the power conversion processes. Waste heat recovery is an economic method to increase the overall efficiency of the plant and, thus, to lower fuel demand. Exhaust gas of various processes is carrying a huge amount of energy also referred to as waste heat. Often industrial processes produce enough waste heat to generate electricity. Waste Heat Recovery Units (WHRUs) or heat to power units could recover the waste heat and transform it into electricity by using, for example, an Organic Rankine Cycle (ORC). Often, waste heat is of low temperature quality. It can be difficult to efficiently utilize the heat contained. In these cases the ORC-Technology can bring an additional benefit to raise the overall plant efficiency. The ORC-Unit utilizes this otherwise wasted energy and converts it into power. Decentralized Energy Supply Decentralized Power Supply is another trend in the world’s growing demand for energy. Many regions do not have access to a centralized power supply yet, still the local infrastructure demands electricity. Independent power supply makes use of any available fuels, may it be bio- mass, household refuses or waste heat within an indus- trial process. The Organic Rankine Cycle is a perfect solution for decen- tralized power supply. The Siemens ORC-Module makes use of medium temperatures around 300°C and transfers them into electricity up to 2 MW. The combination of se- veral ORC-Modules allows higher power output. Heat for the ORC-Technology can be retrieved from Biomass and biogas Sewage gas Exhaust gas of gas turbines Waste heat of industrial processes, such as glass and cement industry Process steam 3

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