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The advanced manufacturing R&D area in FY 2004 achieved major technical progress in implementing an in-situ, on-line measurement tool to characterize the bottom and middle component cells of the triple junction; fabrication and testing of prototype automated string inspection system for solar cells; and installation of modules utilizing “faster-curing” and “flame- retardant” EVA-based encapsulant systems. The Solar Decathlon, one of the program’s most successful outreach efforts, will be back again in September 2005 with even more teams and an even more challenging competition. Eighteen teams, including the University Polytechnica de Madrid in Spain and Concordia University in Canada, have qualified and will be competing in 10 contests to see which school can design and build the most effective solar-powered house. In modeling of the Systems-Driven Approach, a beta version of a PV systems performance and cost model was developed. In the next fiscal year, the program will begin expanding the sensitivity model to include solar thermal technologies. Groundbreaking for a new Science and Technology Facility at NREL occurred late this summer, with the grand opening of the completed facility expected early in 2007. The new facility will provide 71,000 square feet of office and laboratory space. The facility includes a substantial investment in new equipment that will be capable of greater process integration. Researchers will be able to experiment in conditions much closer to the situation likely to be found in manufacturing. This will dramatically narrow the gap between discoveries in the laboratory and their application in the market. A Growth Industry This year the world PV market grew at a rate of more than 50%. For the past decade, the average growth exceeds 25%, which makes the PV industry one of the most consistent high-growth industries in the world. Continued success will depend on a strong government R&D program and the resources, scientific and technological approaches, and continued efforts of the “best and brightest” among industry, laboratory research organizations, and our educational institutions.PDF Image | FY 2004 ANNUAL REPORT DOE Solar
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