Patent LITHIUM CHLORIDE CONTAINING BRINE

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Patent LITHIUM CHLORIDE CONTAINING BRINE ( patent-lithium-chloride-containing-brine )

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US 2020/0399137A1 Dec.24,2020 carbonationreactor.Incertainembodiments,electrochemi calcel32canalsoincludeafedline(notshown)for suplyingwater,lowconcentrationlithiumhydroxide,low concentrationlithiumcarbonate,orcombinationsthereofto thecel. [06] Lithiumhydroxidesolution36issupliedfrom electrochemicalcel32tocarbonationreactor/absorber38 andcanbecontactedwithcarbondioxidegas4,for example,inanup-flowfashion.Carbonationreactor/ab [070]ReferingnowtoFIG.4,analternateembodiment fortheproductionoflithiumcarbonateisprovided.Lithium chloridestream30isprovidedbytheprocesdescribed aboveandasshowninFIG.3.Toelectrochemicalcel32, whichisasdescribedabove,sodiumchloridestream60is provided.Sodiumchloridestream60isthensubjectedto electrolysistoproducesodiumhydroxidestream62and chlorineandhydrogengases64.Reactionconditionsforthe productionofsodiumhydroxidebyelectrolysisofsodium chloride are known in the art. [071]Incertainembodiments,theeficiencyoftheelec trolysisofsodiumchlorideisatleastabout70%,alterna tivelyatleastabout80%,alternativelyatleastabout90%,or alternativelyatleastabout95%.Incertainembodiments, sodiumhydroxidesolution62isproducedinataconcen trationofatleastabout10%byweight,morepreferablyat leastabout30%byweight,andmostpreferablyabout35% byweight. [072]Chlorineandhydrogengases64,65fromelectro chemicalcel32canbecombustedandscrubedwithwater togeneratehydrochloricacid,whichmaybeusedwithinthe proces,oralternatelymaybepurified,compresed,and soldcommercially. [073] Sodiumhydroxidestream62issupliedtocarbon ationreactor/absorber38,whereinthesodiumhydroxide streamiscontactedwithcarbondioxidesteam44,for example,inanup-flowfashion.Carbonationreactor/ab sorber38canincludeaseriesoftrays,designedtoalow sodiumhydroxidestream62tobesupliedtothetopofthe reactorandflowinadownwardfashionthroughthereactor, therebycontactingupflowingcarbondioxidegas4,which canbeintroducednearthebottomofthereactor,toproduce sodiumcarbonatesolutionorslury6.Inalternateembodi ments,carbonationreactor/absorber38canincludevarious mixingmeansdesignedtofacilitatemixingofliquidsand gases.Theconcentrationofthesolutionispreferablyatleast 15%byweightsodiumcarbonate,morepreferablyatleast 25% byweightsodiumcarbonate.Carbondioxidecanbe capturedandrecycledtocarbonationreactor/absorber38via line42. [074]Sodiumcarbonatesolution6issupliedtoreac tionvesel68whereinthesolutioniscontactedwithlithium chloridesolution30toproduceslury70,whichincludes lithiumcarbonateandsodiumchloridesolution.Thestepof contactingsodiumcarbonatesolution6andlithiumchlo ridesolution30inthereactionveselcanbeatatemperature greaterthanabout60°C.,preferablygreaterthanabout80° C.,andevenmorepreferablybetweenabout90°C.and95° C.Incertainembodiments,reactionvesel68canbea stiredtankreactor.Alternatively,reactionvesel68canbe astandardcrystalizer.Lithiumcarbonateispresentasa precipitate,whilesodiumchlorideremainsinaqueoussolu tion. [075]Slury70,whichincludessolidlithiumcarbonate andaqueoussodiumchloride,issupliedtoseparator72, whichcanincludevariousmeansfortheseparationofsolids fromliquidsincluding,forexample,centrifuge,setling tank,filters,screns,andthelike,toproducelithiumcar bonateproductstream74andsodiumchloridebrinesolution 76.Inordertoatainimprovedproductquality,thelithium carbonatecanbetreatedtoremovesodium,potasium, and/orchlorideionstrapedintheinterstitialspaceofthe lithiumcarbonateprecipitate,suchasbywashingwith water,preferablyhotwater,orbylikemeans.Incertain sorber38canincludeaseriesoftraysorotherlikemeans thataredesignedtoalowlithiumhydroxide36tobe supliedtothetopofthereactorandflowinadownward fashionthroughthereactor,therebycontactingup-flowing carbondioxidegas4,whichcanbeintroducednearthe botomofcarbonationreactor/absorber38.Inalternate embodiments,carbonationreactor/absorber38caninclude variousmixingmeansdesignedtofacilitatemixingof liquidsandgases.Optionaly,carbonationreactor/absorber 38canbeajacketedbatchreactorhavingthermostatic heating.Thereactionproduceslithiumcarbonatesolid.The concentrationofthelithiumcarbonatesluryispreferablyat leastabout1.5%byweightlithiumcarbonate,moreprefer ablyatleastabout6%byweightlithiumcarbonate.Carbon dioxidecanbecapturedandrecycledtocarbonationreactor/ absorber38vialine42. [0067]Incertainembodiments,thelithiumcarbonatecan producedbyreactionoflithiumhydroxidewithsodium carbonateinwater,whereinthemixtureisheated,preferably toatemperatureofbetweenabout90°C.and95°C.,with stiring.Thereactionproducessolidlithiumcarbonateanda sodiumchloridesolution,whereinthesodiumchloridesolu tioncanbeseparatedbyfiltrationfromthedesiredlithium carbonatesolids. [0068] Lithiumcarbonatesolution40canbesupliedto filtrationmeans46,whichisoperabletoseparatelithium carbonatecontainingslury40intowaterstream52,which mayoptionalyberesupliedtothefiltrationmeans,and solidlithiumcarbonateproduct50.Filtrationmeans46can, forexample,includeaseriesofscrensorfiltersandwater suply48.Opti ly,wateranberecycledtotheproces vialine52.Optionaly,lithiumcarbonatecanbeconcen tratedfromtheslurybycentrifugationordecantation thickening.Watercolectedduringtheseparationofthe solidsfromthesluryviafiltrationmeans46canbesuplied totheelectrochemicalcel,ormaybesupliedtoageother malwelorreservoir.Incertainembodiments,lithium carbonatesolidcanberetainedonabandfilterandsuplied toawashstep,whereinhotwater,preferablyhavinga temperatureofbetweenabout90°C.and95°C.isusedto washthesolids.Incertainembodiments,theaqueoussolu tioncolectedviafiltrationmeans46canhaveapHof greaterthanabout9,mostlikelyhavingapHbetweenabout 10-12.Alternatively,suficientacidcanbeadedtothe aqueoussolutiontoachieveapHofbetwenabout5and 8.5,andtheacidifiedwatercanthenbesupliedtothe intercalatedlithiumabsorbentcolumn(s).Alternatively,the solutioncanbereturneddirectlytothecathodesideofthe electrolysiscelwithoutpriorneutralization. [069]Thesolidlithiumcarbonate50issupliedtoa dryingstation54,whichcanoptionalyincludeheating means,aswelaslinesforsuplyingnitrogenorotherinert gasestothechamber.Driedlithiumcarbonateproduct56 canthenbecolected,packagedandtransportedforfurther use. 7

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