Electro-Driven Materials and Processes for Lithium

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Electro-Driven Materials and Processes for Lithium ( electro-driven-materials-and-processes-lithium )

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Membranes 2022, 12, 343 20 of 27 Hybrid Processes Table 9. Comparison of the hybrid process of lithium extraction. Advantages Disadvantages Electrodialysis–Reverse osmosis (ED-RO) 􏱒 High ratio of removal 􏱒 Selective 􏱒 Continuous operation 􏱒 Selective 􏱒 High selective 􏱒 Continuous operation 􏱒 Cost-effective 􏱒 A market valuable form of Li salts is produced 􏱒 High separation and selectivity 􏱒 Continuous operation 􏱒 High purity and separation 􏱒 High selectivity 􏱒 Continous operation 􏱒 With a ratio of lithium concentration 􏱒 Cost-effective process 􏱒 Easy to scale-up 3.3.5. Leaching–Flotation–Precipitation Process 􏱒 High energy consumption 􏱒 High pressure is required (RO) 􏱒 Deterioration of sorbent (MnO2 ) 􏱒 Limited sorption 􏱒 Expensive 􏱒 Required desorption step 􏱒 Deterioration of active material 􏱒 A high concentration (14 M) is required for precipitation 􏱒 The number of disposals is high 􏱒 Required aggressive environment 􏱒 Complicated roces 􏱒 Additional reagents are needed 􏱒 Difficulties in preparation 􏱒 Risk of fouling and scaling Ion exchange adsorption–ultrafiltration Adsorptive ion exchange membrane Membrane distillation crystallization Leaching–flotation–precipitation process Membrane electrolysis MOF-based membrane Pervaporation The stepwise leaching–flotation–precipitation process was adopted to separate the Li/Fe/Mn from batteries [117]. First, the cathode material was leached according to the acid leaching procedure. Then, the Fe3+ cations are selectively floated and recovered as a FeCl3 in the flotation step. Finally, the Mn2+/Mn3+ and Li+ cations are precipitated and separated as MnO2/Mn2O3 and Li3PO4 using saturated KMnO4 solution and Na3PO4, respectively. As a result, the total recovery of Li, Fe, and Mn is ~81%, ~85%, and ~81%, respectively. Hence, that stepwise process could be considered an alternative way to separate and recover metals from spent Li-ion batteries effectively. 3.3.6. Membrane Electrolysis The membrane electrolysis was investigated to crystallize lithium carbonate from lithium-rich brines. The three-compartment reactor was applied. The brines were intro- duced in the middle compartment, separated from the anolyte and catholyte compartment outside. When a current is applied, anions and cations selectively migrate into the anionic and cathodic compartments, respectively. Water reduction increases the pH of the catholyte, which is recirculated in a crystallizer where CO2 is bubbled and converted to carbonate, precipitating Li2CO3 with a purity of at least 93.8 wt%. The method allows recovering as much as 90% of the lithium-containing solution volume as low salinity water, with

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