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Bipolar Membrane Electrodialysis for LiOH Production

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Bipolar Membrane Electrodialysis for LiOH Production ( bipolar-membrane-electrodialysis-lioh-production )

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Membranes 2021, 11, 575 21 of 29 Table 8). After 360 min of processing, the final LiOH purity was 93.4% and 88.6% when using 14 wt% and 25 wt% LiCl solutions, respectively. Regarding the comparison of bipolar membranes in Tests 3 and 4 (see Figure 10c), a final LiOH concentration of 4.43 wt% and 3.97 wt%. with a Cl− content of 0.52 wt% and 0.46 wt%, was obtained for the Neosepta BP and Fumasep FBM membranes, respectively. The LiOH solution purity decreased with LiOH concentration. When the Neosepta BP bipolar membrane was used (Test 3), the LiOH solution purity decreased from 96.0% to 88.6% when concentrated from 1.93 wt% to 4.43 wt%. On the other hand, in the case of the Fumasep FBM membrane (Test 4), the solution purity decreased from 92.9% to 83.8% when concentrating the LiOH solution from 1.81 wt% to 3.97 wt%. In Tests 5 and 6, the use of four three-compartment cells at a current density of 500 A·m−2 (see Figure 10d) resulted in a final LiOH solution with higher Cl− content. This can be attributed to an increase in Cl− diffusion into the cation-exchange membrane as the total membrane area in the stack increased, and the current density of 500 A·m−2 was not able to mitigate bipolar membrane Cl− ion leakage. When using a 14 wt% LiCl feed (Test 5), the LiOH solution purity decreased from 90.7% to 83.6% when concentrating from 2.05 wt% to 4.13 wt% LiOH. On the other hand, when a 34 wt% LiCl feed was used (Test 6), Figure 10d shows that, at 210 min of operation, LiOH concentration increased from 0.50 wt% to 3.10 wt%, with a Cl− concentration of 0.47 wt%. After this point, an accelerating trend in the increase of Cl− concentration in the LiOH compartment can be observed in the graph, reaching 1.23 wt% after 440 min (corresponding to a purity of 66.0% LiOH in solution). This behavior was accompanied with a decrease in LiOH concentration rate, as observed in a change of slope in the curve, suggesting a greater leakage of Cl− ions through the bipolar membrane promoted by HCl concentration increase. On the other hand, there was a higher undesired transport of Cl− ions across the cation-exchange membrane due to a high LiCl concentration (34 wt%), affecting the final product purity. 3.4.2. SEC and Current Efficiency Figure 11 shows the total specific electricity consumption (SEC) and current efficiency (CE) corresponding to LiOH production in long-running tests. Energy efficiency according to cation-exchange membrane type was compared based on the results of Tests 1 and 2, and the results are presented in Figure 11a. For Test 1 with the Neosepta BP bipolar membrane and the CMX membrane, when concentrating the LiOH solution from 1.98 wt% to 4.05 wt%, specific electricity consumption (SEC) increased by 25.6% and current efficiency (CE) decreased by 19.9%. On the other hand, in Test 2, when using the CMB membrane, SEC increased by 24.8% and CE decreased by 23.4%. However, the average SEC and CE with the CMB membrane were 10% and 3% higher, respectively, compared to the CMX membrane. The higher SEC obtained with the CMB membrane can be attributed to the higher electrical resistance of this membrane (see Table 1). Figure 11b compares SEC and CE for the process at 1000 A·m−2 for initial LiCl solutions of 14 wt% and 25 wt% according to Tests 1 and 3, respectively. For Test 1, with 14 wt% LiCl solution, when concentrating the LiOH solution from 1.98 wt% to 4.05 wt%, SEC increased by 25.6% and CE decreased by 19.9%. Meanwhile, for Test 3, with 25 wt% LiCl solution, when concentrating the LiOH solution from 1.93 wt% to 4.43 wt%, SEC increased by 9.5% and CE decreased by 11.8%. With 14 wt% LiCl solution, a 12.9% lower SEC and 3.6% higher CE was observed up to LiOH concentrations of 3.16–3.25 wt%. After this point, energy efficiency reduction could be attributed to a decrease in the concentration and electrical conductivity of the LiCl solution over time. When initial LiCl solutions of 14 wt% and 25 wt% were used, the final LiCl concentration was 8.71 wt% and 18.16 wt%, respectively.

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