Patent SEAWATER BATTERY

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Patent SEAWATER BATTERY ( patent-seawater-battery )

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5,256,501 3 4. Goodresultshavebeenobtainedwithacel1which tionedabove.Thiscelwil,however,bemoreexpen isschematicalyilustratedinFIG.2.Ananode2is sivetoproducethancelswithspiralycoiledcathodes. Whereasnearcircularexpandedmetalcathodelayers areexamplifiedinthedrawings,changesintheshapeof thespiralorcylindricalcathodelayersfromnearcircu lartoflatelipsoidalformwilnotleadtoamajor changeintheperformanceofthecelaslongasthe shapeoftheanodeischangedalso. We claim: encircledbyacathode3madefromanexpandedmetal shetwhichiscoiledinaspiral.Thenumberofspiral layers,turnsshouldbe2-50andpreferablybetween3 and20toobtaingoodresults.Mechanicalstrengthis gainedeitherfromradialyweldedmetalbars4orfrom spacersbetweenthelayersorboth.Notchesintheex pandedmetalalongtheedgemayalsoserveasspacers. Theymaybeweldedtotheadjacantlayer.ThepreO 1.Saltwatergalvaniccelbasedonusingoxygen feredwayofmakingthecathodeistoplacetheendof theprecoiledhelixinamouldandfilthemouldwitha polymer.Aftercuring,theprocessisrepeatedwiththe otherendofthespiral. disolvedinseawaterasoxidantandcomprisingacoax ialarrangementofametalanodeandaseparatemetal cathodestructure,saidcathodestructurecomprisingat leasttwoturnsofspiralywoundperforatedorex pandedmetalshet. 2.Saltwatergalvaniccelbasedonusingoxygen disolvedinseawaterasoxidantandcomprisingacoax ialarrangementofametalanodeandaseparatemetal cathodestructure,saidcathodestructureconsisting Thepreferredexpandedmetalcathodeismadefrom ametalsheetasilustratedinFIG.3,havingathickness Tfrom0.5to1.5mm.ThepreferreddistanceWbe tweenthecutsinthemetalplate(i.e.the"wire-thick nes')isfrom1to4mm,withapreferredcutlengthof from5to30mm.Theplateisexpandedwithafactorof20 esentialyoftwoormoreconcentriccylindersofper 1to5toproduceslotshavingalengthLfrom2to50 foratedorexpandedmetalshet. mm andaheightH from 1to25mm. FIG.4ilustratesschematically,andnottoscale,a 3.Celaccordingtoclaim2,whereinthenumberof concentriccylindersofthecathodeiswithintherange galvaniccel10havingananode11andahelicalcath offrom3to50. ode12madeofexpandedmetalshet.Thevariouslay25 4.Celaccordingtoclaim2,whereintheconcentric ers13,14oftheexpandedmetalcathodeareseparated cylindersofthecathodearespacedapartwithradialy fromeachotherbymeansofspacers15,16.Thespacers arrangedspacingmeans. cantakemanydiferentforms.Thenumberoflayers 5.Celaccordingtoclaim2,whereinthecathode shouldpreferablybegreaterthanthre.Theanode11 structureismadefromplateshavingathicknesTfrom andcathode12aresupportedbetweentwoflanges17 0.5to1.5mmandadistanceWbetweencutsinthe and18ofinsulationmaterial.Thepreferredmethodis30 metalplatefrom1to4mm,withacutlengthoffrom5 tomouldtheflangestogetherwiththespiralasmen .to30mm. tionedearlier.Thisformsaverystifstructurewhich 6.Celacordingtoclaim5,whereintheplateis makestheuseofspacers15and16unnecessaryasboth expandedwithafactorof1to5toproducesslotshav endsofthespiralaremouldedintotheflanges.Suitable ingalengthLfrom2to50mmandaheightHfrom1 polymersarepolyurethanes,epoxiesandpolyestersand35 to25mm. thestrengthofthepolymermaybeincreasedwithfi 7.Celacordingtoclaim2,furthercomprisingtwo bersofe.g.glasreinforcedplastic.Typicallytheanode flangeplatesformedfrominsulativematerialforsup isboltedtotheflangewithnylonbolts. portingrespectiveupperandlowerendsoftheanode Assumingacurentdensityof200mA/m2andatotal andthecathodestructure. currentof3A,therequiredsurfaceareawouldbe15 8.Celaccordingtoclaim6,whereinthedistance m2.Theefectiveareaofanexpandedmetalplateis betweenthecylindersisfrom0.5Hto5H. comprisednotonlyofbothsidesofthemetalplatesuch 9.Celacordingtoclaim7whereinthetwoflange astheareaofthestripswithwidthWandtheintercon platesaremoldedtothecathodeandfunctionasthe nectingstrips,butalsotheareaconstitutedbythethick spacingmeansforthecathodestructure. nesT ofthestrips.A 5m2plateofsuitablethicknes havingasurfaceareaof10m2canforinstancebecut andexpandedtoaplatehavinganexposedareaof15 m2. turnsiswithintherangeoffrom3to50. 1.Celaccordingtoclaim1,whereintheturnsofthe spiralywoundcathodearespacedapartwithradialy betweenthespirallayers,thenumberoflayerswould offrom5to30mm. 45 10.Celaccordingtoclaim1,whereinthenumberof arrangedspacingmeans. Givena4.0mtimes1.0mplatewhichisexpandedby50 12.Celaccordingtoclaim1,whereinthecathode afactorof2.5toaplatehavingdimensionsintheorder structureismadefromatleastoneplatehavingathick of10.0mtimes1.0m(orsomewhatlesthanthat),an nessTfrom0.5to1.5mmandadistanceWbetween innercoilradiusof0.2m andanincrementof0.01m cutsinthemetalplatefrom1to4mm,withacutlength beabout7.Thedimensionsforsuchaspiralcathode55 13.Celacordingtoclaim12,whereintheplateis madefroma1.0mmthickexpandedplate,wouldbean expandedwithafactorof1to5toproducesslotshav annulushavinganinerdiameterd1of0.4m andan outerdiameterd2ofabout0.56m.Theheighthofthe annuluswouldbesomewhatlessthan1.0m.Thedimen sionscanofcoursebevaried,butthenumberoflayers shouldpreferablybegreaterthanthre. Itshouldalsobeclearthatonecanmakeacathode withthesamegoodelectricalpropertiesfromconcen triccylindersofexpandedmetalifthecylindersare electricalyinterconected.Onesuchcelisshown schematicallyinFIG.5withananode19andacathode65 20.Thecelwilalsohavethesamegoodmechanical platesaremoldedtothecathodeandfunctionasaspac propertiesasthecelwiththespiralcathodeiftheends ingmeansforthecathodestructure. ofthecathodearemouldedintotheflangesasmen ingalengthLfrom2to50mmandaheightHfrom1 to25mm. 14.Celacordingtoclaim1,furthercomprisingtwo flangeplatesformedfrominsulativematerialforsup portingrespectiveupperandlowerendsoftheanode andthecathodestructure. 15.Celaccordingtoclaim13,whereinthedistance betweentheturnsofthespiralcathodeisfrom0.5Hto 5H. 16.Celacordingtoclaim14whereinthetwoflange

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