CONVERSION OF CARBON DIOXIDE TO METHANOL BIOREFORMING

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CONVERSION OF CARBON DIOXIDE TO METHANOL BIOREFORMING ( conversion-carbon-dioxide-to-methanol-bioreforming )

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11 form methanol. The molar ratio ofhydrogen to carbon mon oxide is preferably is between 2:1 and 2.1:1. The overall combined molar ratio involving tWo separate steps betWeen methane, Water and carbon dioxide isalso about 3:2:1. In a preferred embodiment, the method comprises: conducting Wet reforming of methane from the methane source With Water to form carbon monoxide and hydrogen as folloWs: conducting dry reforming of methane from the methane source With carbon dioxide to form carbon monoxide and hydrogen as folloWs: combining the carbon monoxide and hydrogen from the Wet and dry reforming Without separation of components to produce a molar mixture of hydrogen and carbon monoxide Wherein the hydrogen is present in an amount such that the ratio of hydrogen to carbon monoxide is at least 2:1; and convertingmolarmixtureofhydrogenandcarbonmonox ideunderconditionssu?icienttoexclusivelyformmethanol, as folloWs: WhenthecombiningoftheWetanddryreformingiscom binedinasinglecombinedbi-reformingstepthereactantsare provided in a mole ratio of about 3:1:2 as folloWs: 20 25 12 (CO2) reforming in a speci?c molar ratio ofreactants su?i cienttoformamixtureofhydrogen/carbondioxide(H2/CO) in a molar ratio of about 2:1, preferably betWeen 2:1 and 2.1:1, and most preferably about 2.05:1; the ratios that are suf?cienttoconvertsuchmixtureofH2andCO exclusivelyto methanol or dimethyl ether. Advantageously, the reactants or mixtureofreactantsistreatedWithout separationofitscom ponents to convert substantially all the reactants to methyl alcohol or, ifdesired, to dimethyl ether Without the produc tion of any by-products. Any unreacted starting or interme diateproductscanbereadilyrecoveredandrecycled. Methanol and dimethyl ether formed by the processes described herein can ?nd utility in numerous applications, either alone, or upon subsequent conversion to other prod ucts. Without being limiting, methanol, dimethyl ether and their derived products can be used as synthetic internal com bustionengine(ICE)fuels,effectivedieselfuels(including mixing varied amounts of dimethyl ether (DME) With con ventional diesel fuel), gasoline-methanol mixed fuels (pre paredbyaddingmethanoltogasolineWiththefuelhavinga minimum gasolinecontentofatleast15% byvolume).With out being limited as to other uses, methanol and/or dimethyl ether are convenient energy storage and transportation mate rials in order to minimiZe or eliminate the disadvantages or dangersinherentintheuseandtransportationofLNG or LPG. Dimethyl ether is also a convenient household gas to replace natural gas. They are also convenient raW materials for producing ole?ns (ethylene, propylene etc.) synthetic hydrocarbons,theirproductsandmaterials,evenforprepar ingsinglecellproteinsforhumanoranimalconsumption. The stepsoftheprocessoftheinventionfortheformation of methanol are illustrated by the folloWing reactions: inordertoprovidetherecitedmolarmixtureandratioof30 hydrogenandcarbonmonoxide. Methanol is foamed over a catalyst on a support at a tem perature of from about 800° C. to 1100° C. A preferred catalystincludesasinglemetalcatalyst,asinglemetaloxide catalyst,amixedcatalystofametalandametaloxideora 35 mixed catalyst of at least tWo metal oxides. The catalyst includesV,Ti,Ga,Mg,Cu,Ni,Mo,Bi,Fe,Mn,Co,Nb,Zr,La or Sn or an oxide thereof. The catalyst may be present on a support of a high surface or nano structured oxide, such as fumedaluminaorfumedsilica.Inaspeci?cembodiment,the 40 catalyst is NiO or a mixed catalyst of NiO, V2O5:Ni2O3, Ni2V2O7 and Ni3V2O5. In a more speci?c embodiment, the catalystisNiO supportedonfumedaluminaorNiO/V2O5 supported on a fumed silica surface. SteamReforming Dry Reforming Bi-reforming 2CH4+2H2O —>2CO +6H2 CH4 + CO2 —> 2CO + 2H2 3CH4 + 2H2O + CO2 —> 4CO + 8 H2 StepA Step B Step C BRIEF DESCRIPTION OF THE DRAWING The features and bene?ts of the invention Will become more evident from revieW of the folloWing detailed descrip tionofillustrativeembodimentsandtheaccompanyingdraW ings,Wherein: FIG.1shoWsknoWnexamplesofmethanol-derivedchemi calproductsandmaterials. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 45 50 55 The bi-reforming process of producing methanol can be practicedbycarryingoutstepsA andB separately.Theprod uctsofreformingofstepsA andB aremixedtogetherbefore being introduced into the methanol producing step D. The steamreformingstepiscarriedbyreactingmethaneandWater in an equal molar ratio over a catalyst betWeen 800° C. and 1000°C.Thedryreformingstepiscarriedbyreactingmeth ane and carbon dioxide in an equal molar ratio over a catalyst betWeen 800° C. and 850° C. The bi-reforming process of producing methanol can also bepracticedbycombiningthetWoreformingstepsA andB intoasinglereformingstepbyreactingmethane,Waterand carbon dioxide in a molar ratio of about 3:2:1 over a catalyst betWeen 800° C. and 1100° C. In many places, natural gas sources also contain substantial amount of CO2. Inoneembodimentoftheinvention,aspeci?ccombination of steam and dry reforming of methane is used to achieve a molarratioofH2andCO ofatleast2moleshydrogento1 mole of carbon monoxide for the conversion to methanol. In anotherembodiment,methaneistreatedWithWaterandcar bon dioxide in a molar ratio of about 3 :2:1 With a temperature range from about 800° C. to about 1100° C., preferably from about 800° C. to about 850° C. To alloW conversion, a catalyst or combination of catalysts can be used. These include any suitablemetalormetaloxide,includingWithoutlimitationa metalsuchasV,Ti,Ga,Mg,Cu,Ni,Mo,Bi,Fe,Mn,Co,Nb, Zr, La or Sn, and corresponding oxides of such metals. The The invention relates to processes for the conversion of carbon dioxide from any carbon dioxide source, methane fromanymethanesourcesuchasnaturalgas,coalbedmeth 60 ane, shale gas, methane hydrate or any other sources to methanol or dimethyl ether. These processes of conversion are referred to as bi-reforming processes and utiliZe a speci?c combination of steam (H20) and dry (CO2) reforming of methane,practicedintWostepsorcombinedintoasingle65 step. The method comprises reacting methane or natural gas under a combination of conditions of steam (Wet) and dry US 8,440,729B2

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