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Figure 38. Example Facility Layout. The beads are taken to the preform room where they are prepared to be sent into the press room. In the press room, specific machinery which uses once through steam, presses the beads together and fuses them creating a mold. Once the beads have been formed into the molds, they must immediately be cooled to prevent over expansion. This is accomplished by dropping the patterns into a bath of cooling water. For more complex molds, the manufactured molds must be glued together. This uses a type of glue similar to “hot glue” which must be maintained at a certain temperature or it will solidify. After the materials have been processed and randomly inspected in the lab, they are sent to the finished stock area. The facility contains several opportunities to use heat energy, however, there is no current system in place and the logistics of the facility are very spread out. This facility contains opportunities in year round cooling by the use of an absorption chiller in the bead room, space conditioning in the offices, lab and break room areas, domestic hot water for the facility, along with a system to maintain the temperatures of the glue baths. Another major energy savings can be seen by installing a condensing economizer or transport membrane condenser to preheat boiler feed-water. This is because due to the process requirements, steam is simply blown across the molds and exhausted from the building which means that only about 10% of the total steam 87PDF Image | TUDY OF LOW-GRADE WASTE HEAT RECOVERY
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