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Up to two heat sources are available depending on the CHP technology that is installed: - Hot gas from the exhaust stack (microturbines and stationary engines) - Warm water from the jacket water cooling circuit (stationary engines) A few examples: Turbine type Electrical power 1x 1400 kW engine 1400 kWel Fume temperature 425°C Recoverable fume power 580 kWth Water temperature 90°C Recoverable water power 250 kWth 5x 200 kW microturbines 1000 kWel 280°C 1000 kWth n/a n/a 2x 1000 kW engine 2000 kWel 450°C The thermal energy of exhaust fumes is favored for heat recovery because the temperature is higher. That of cooling circuits is only used to pre-heat the secondary loop when the main source is not powerful enough to run the ORC at full load. WASTE HEAT-TO-ELECTRICITY UNIT BY ORC - TECHNICAL DESCRIPTION 980 kWth n/a An intermediate hot pressurized water loop is used to evaporate the working fluid (indirect evaporation) because the exhaust gas temperature is too high and likely to damage its properties in the long term. Moreover, the secondary loop temperature is easier to control. n/a On the contrary, the ORC fluid condensing is direct. This process takes place at the aerocondenser level, where the fluid is exposed to ambient air through exchange plates. Losses are kept to a minimum since no extra thermal exchange process is used. 3PDF Image | WASTE HEAT-TO-ELECTRICITY ORC
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