study of ORC with the expansion process twin screw machines

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Turboden: Turboden is an Italian company that specializes in ORC technology. They have combined heat and power systems in established sizes ranging from 200 kW to 2000 kW. They also have heat recovery systems that range from 500 kW to 1500 kW. The company can also build custom sizes but currently do not manufacture any under 500 kW for applications requiring a single unit. They have installed many units, mostly in Europe and in the biomass industry. Each module is easy to transport and ready to install. It is built on a single skid-mounted assembly, and contains all the necessary equipment for electrical production (evaporators, condensers, piping, working-fluid reservoirs, feed pumps, turbine, electric generator, control, and switch-gear). Larger systems can be constructed from multiple modules. An optional regenerator is added for higher temperature applications, such as biomass-powered CHP facilities. Ormat Technologies Inc: Ormat is the world leader in ORC technology. They have successfully installed ORC units around the world. They specialize in geothermal power, recovered energy generation, and remote power units. Their units range from 200 kW to 22 MW for the recovered energy generations units for waste heat recovery. Their remote power units range in size from 2-45 kW. Ormat’s energy converter utilizes a hermetically sealed ORC generating system, which contains only one smoothly rotating part the shaft driving the turbine’s alternator rotor. Defined as a closed-cycle vapour turbogenerator, it is a self-contained power package suitable for tapping into waste heat from remote locations. The Heidelberg cement AG plant in Germany operates a turnkey Ormat system generating 1.5 MW from a heat recovery system. Operation of the power plant results in a reduction of 7,000 tons of CO2 emissions each year. The Minakami Tsukiyono-Niiharu Sanitary facility in Japan uses an Ormat system to generate 550 kW of electricity from the burning of refuse-derived fuel. A 1.3-MW Ormat generator is used by the Shijiazhuang Heating and Power Plant in China to create electricity from waste heat recovered from flue gases. Barber Nichols Inc: A Colorado manufacturer of high-performance specialty turbo-machinery, has been designing and building ORC systems since 1970. BNI has built and operated numerous geothermal and solar energy systems utilizing ORC engines. They have experience building waste heat applications but on an industrial scale. Two of their geothermal plants are located in California. The plants utilize relatively low-temperature geothermal water (115°C) to produce electricity (700 kW and 1.5 MW) that is sold to the local utility. As with most ORC systems, these units operate continuously without the need for a human operator. 29

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