Waste Heat to Power System Product Data and Specification Guide

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Waste Heat to Power System Product Data and Specification Guide ( waste-heat-power-system-product-data-and-specification-guide )

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ORGANIC RANKINE CYCLE OVERVIEW The organic Rankine cycle (ORC) is a thermodynamic cycle which uses an organic fluid to convert low- temperature heat into mechanical work. That mechanical work can then be converted into electricity. An ORC thermodynamic process transfers the heat using an organic working fluid with a different boiling point than that of water. The ElectraTherm Green Machine ORC process is shown below in Figure 1. Figure 1: ElectraTherm ORC 1 – 2 The low pressure, low temperature working fluid is pressurized by a pump to the inlet of the evaporator (heat exchanger). 2 – 3 Heat is transferred from hot water through the heat exchanger to the working fluid (sensible heat) and the temperature increases until the fluid begins to boil. During vaporization, heat is still added to the working fluid (latent heat) without a change in temperature; volume, however, continues to rise. The high-pressure, heated vapor leaves the evaporator and flows to the expander. 3 – 4 The high pressure vapor turns a twin-screw type expander, lowering the pressure and the temperature of the vapor, and increasing the volume still further. The work provided by the turning of the twin screw expander is coupled to a generator which produces electricity. The formerly high pressure vapor leaves the expander as a cooler, low pressure vapor. 4 – 1 The low pressure vapor enters the condenser, where heat is transferred from the vapor to a cooling source. As heat is removed from the vapor, it condenses back into a low pressure liquid, and returns by gravity to the feed pump. The process is thus continuous and closed loop. The ElectraTherm Green Machine is a heat engine specifically engineered to operate with a comparatively low temperature differential. The Green Machine uses waste heat (in the form of hot Copyright © ElectraTherm, Inc. 2013. All Rights Reserved. REV 02 - 05/02/2013 Page | 4

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