ORGANIC RANKINE CYCLE TECHNOLOGY IN INDIA

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ORGANIC RANKINE CYCLE TECHNOLOGY IN INDIA ( organic-rankine-cycle-technology-in-india )

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MARKET POTENTIAL STUDY FOR ORGANIC RANKINE CYCLE TECHNOLOGY IN INDIA It may be worthwhile to mention that when screw compressors for air-conditioning purposes were introduced, there were reservations of accepting the alternate option mainly due to very high capital costs. However, as the technology became popular and the number of installations multiplied, the costs have drastically come down, and today more than 90% of the compressors used in the air-conditioning industry are based on screw compressor technology. Fundamentally, screw compressor technology is superior to the conventional reciprocating by its very nature. There is a similarity between this and the proposed Organic Rankine Cycle based screw expander development that is one of the critical components in this new waste heat to power technology domain. One more analogy that can be given is that of the diesel engines which are sold in large numbers both in MW and in kW capacity ranges. Cost per kW of diesel engine varies within 20% range between kW range and MW range. Clearly this is because of the market proliferation, and hence the resultant cost optimization. In a similar way, the Organic Rankine Cycle and the Hybrid Cycles would also become popular due to their intrinsic lower material content and are sure to become cheaper than the conventional steam turbines in the near future. Also the cost per kW would remain almost in the same range both in kW and in MW capacities. The new technology for waste heat to power conversion would, therefore, be based on the advanced Organic Rankine or Hybrid Cycles using the improved waste heat recovery exchangers and new cycles integrated with systems that use less water in the power cycle. The ranges can be at 1000 kW, 300 kW and 50 kW scales with target parameters on cost, space, water consumption and availability factors. These can be bench marked, and all the developments must shoot to reach the target values in a time bound manner. Policy lEvEl intErvEntion nEEDED for making wastE to PowEr a rEality in inDia Waste heat to power is restricted to only the industrial segment in the Indian market, and hence needs different instruments for proliferation in the country. There is a need for an India centric technology development while inspiration can be taken from what is happening in the other parts of the world. The strategy, therefore, should be multipronged. Like in many instances of introduction of new technologies – be it solar or wind energy, where the state invested in the early development phase to trigger the further proliferation using many instruments at its command – the waste heat to power also calls for similar developments to be carried out. An initial phase of development is needed when technology demonstration needs to be carried out based on a dedicated research and development as well as pilot scale demonstration units followed by initial deployment based strategies. The first and foremost step needed is, therefore, demonstration of this new concept in a number of facilities where such concepts are well suited for demonstration. One can choose to demonstrate at 50 kW scale, 300 kW scale and at 1 MW scale, choosing the representative waste producing industries for such demonstration in different parts of the country. The demonstration may total up to 5 MWe with investment in research and development, testing and pilot technology development and manufacturing limited to INR 1 billion (12.50 million Euros). These initial demonstration projects must be 100% funded by the government through many of the mechanisms available from the Indian Ministry of Science & Technology, Indian Ministry of Power and Indian Ministry of Heavy Industry (MHI) using funding available from National Clean Energy Fund or National Innovation Fund Mechanism etc. Technologies needed for this should be indigenously developed, and competent technology players may be enrolled to participate during the demonstration phase. Such demonstration phase should be completed in the shortest period of time, say about 2 years, and then one should move to the next phase where industry may invest 50% of the funds needed, and the rest of the 50% of the funds will come from the government. The premise here is that from Phase 1 to the next phase sufficient experience would have been gained and would attract many other industries to adopt and participate in further development of these systems. The cost will still remain high since the economy of scale would not have kicked-in at this stage, and hence would require this support for some more time. 34

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