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MARKET POTENTIAL STUDY FOR ORGANIC RANKINE CYCLE TECHNOLOGY IN INDIA As discussed in Section 2, ORC technologies find applications in three major industry categories, namely in waste heat recovery from industrial processes, in waste heat recovery from internal combustion engines and in renewable energy. This section provides an insight into such industries in India and thereby, provides an assessment of the energy that may be recovered and converted to electricity by ORC systems. methodology used: The current installed manufacturing capacity in every industry segment was determined. The future capacity additions till 2017 were projected using annual growth rates in the respective industry sectors. General thumb rules were determined for a typical size of the industry. An estimate of potential of ORC technology for waste heat recovery was calculated correlating the manufacturing capacities and the possibility of an ORC installation in a typical industry. a. market potential of orc in industrial processes cement industry in india The cement industry in India has seen a massive growth in the past decade. The total annual production of cement in India in 2010-11 was 174.29 million tonnes with Rajasthan leading the production with 30.92 million tonnes produced in 2010-11, followed by Andhra Pradesh with 29.44 million tonnes and Tamil Nadu with 20.63 million tonnes. The major cement producers in India are ACC (13% market share) followed by Ambuja Cement and Ultra cement with 10% market share each. table 2: summary of applicability of orc in the cement, steel and glass industry industry/application unit cement float glass steel: (rolling mill) Heat source Kiln and clinker cooler gas Oven exhaust gas Preheating oven exhaust gas Plant capacity Tons per day 2,500 500 6,000 Wasted thermal power in exhaust gasa MW 12.0 5.0 13.0 Thermal power to ORC MW 11.0 4.7 13.0 Thermal power to thermal users MW 1.0 0.3 - Net ORC electric production MW 1.6 1.0 2.4 Net electricity productionb MWh/year 12,800 8,000 19,200 Avoided CO2 emissionsc Tons per year 9,664 5,520 12,096 Notes a - Assuming to cool down the gas to 150/160 °C b - Assuming 8000 operating hours/year c - Assuming 0.63 kg of CO2/kWh electric and 0.2 kg of CO2/kWh thermal (from CH4 combustion) 16PDF Image | ORGANIC RANKINE CYCLE TECHNOLOGY IN INDIA
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