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Executive Summary In July 2000, the United Technologies Research Center (UTRC) was one of five recipients of a US Department of Energy contract under the Advanced Microturbine System (AMS) program managed by the Office of Distributed Energy (DE). The AMS program resulted from several government-industry workshops to improve customer choice and value for electrical power with reduced pollutants. The Advanced Microturbine System program goals were: • System cost = $500/kW • Electrical efficiency = 40% • 11,000 hour between major overhaul • NOx = 7 PPM @ 15% O2 • Multi-fuel capable UTRC formulated an RD&D program around an integrated microturbine/bottoming cycle system concept. The program executed the following four tasks: • Task 1 Preliminary Design - Cycle and system analyses identified technology options. The desired AMS system balanced performance, cost, and technical risk. • Task 2 and 6 Subsystem Component Development – Ceramic turbine, low emission combustor, EBC coatings and Organic Rankine Cycle (ORC) component designs were developed to mitigate AMS risks. • Task 3 & 4 System Integration and Performance Demonstration –A C200/ORC system was integrated and tested to achieve 38% electrical efficiency. The primary Conclusions from this AMS program were: • A viable approach to a 40% electrical efficiency AMS with very low emissions is to integrate high-performing microturbine and Organic Rankine Cycle systems. • Ceramic turbine components – vane ring, integrally bladed rotor, and shroud - can be designed and EBC coated to meet realistic microturbine performance and life targets. • A statically and dynamically stable natural-gas-fired microturbine combustor can be designed to achieve ultra-low emissions over a wide turndown range. • A high performance, adaptable, affordable Organic Rankine Cycle system can be achieved through the use of components produced by HVAC suppliers. In addition to the findings supporting the above Conclusions, the UTRC AMS program provided significant technical leverage: • The ORC system technology was commercialized by UTC Power as the PureCycleTM product to recycle energy from any waste heat stream into electrical power without any pollutant production. The PureCycleTM system appears well aligned with conversion renewable geothermal energy into electricity. • Other US Government sponsored efforts to use ceramic turbine components, such as the Advanced Small Turbine Technologies Demonstration effort for unmanned aerial vehicles, are benefiting from the AMS accomplishments. Developed methods for ceramic component designs that achieve life while preserving 2PDF Image | ADVANCED MICROTURBINE SYSTEMS Final Report for Tasks 1 Through 4 and Task 6
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