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FY 2004 ANNUAL REPORT DOE Solar

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FY 2004 ANNUAL REPORT DOE Solar ( fy-2004-annual-report-doe-solar )

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Performing Organizations: Key Technical Contacts: DOE HQ Program Manager: FY 2004 Budgets: Capital Equipment National Renewable Energy Laboratory Sandia National Laboratories Larry Kazmerski (NREL, Primary Contact), 303-384-6600, larry_kazmerski@nrel.gov Tom Surek (NREL-PV), Pete Sheldon (NREL-S&TF) Joe Tillerson (SNL, Primary Contact), 505-844-1806, jrtille@sandia.gov Raymond Sutula, 202-586-8064, Raymond.Sutula@hq.doe.gov $600K (NREL), $300K (SNL) _____________________________________________________________________________________ Objectives • Maintain state-of-the-art research and measurements capabilities for PV cells, modules, and systems at the National Center for Photovoltaics (NCPV) laboratories and at leading universities participating in the PV Subprogram. • Conduct leading-edge research and provide measurements and characterization support for the U.S. PV community, including industry and university partners, consistent with the industry guidance as expressed in the U.S. Photovoltaic Industry Roadmap. Accomplishments • Prepared and submitted to DOE a multiyear (2005–2010) capital equipment plan for the NCPV, including national laboratories and university partners. • Developed a “prototype” process-integration tool interface design that will serve as the basis of future tools used in the new Science and Technology Facility (S&TF). • Completed design and initiated acquisition of a 10-chamber cluster tool for deposition of thin- film silicon, including chambers to permit combinatorial deposition of films. In this phase, only the transfer mechanism and load lock are to be acquired. This system will be completed with FY 2005 S&TF capital equipment funding. • Procured, installed, and commissioned a two-axis UHV sample manipulator with heating and cooling capability to facilitate reaction kinetic studies performed on the surface analysis process- integration tool. • Procured, installed, and commissioned an ion-beam miller required to prepare contamination-free cross-sectional samples for high-resolution transmission electron microscopy (TEM). • Procured an ARES rheometer to perform dynamic mechanical analysis and rheological measurements; this instrument is capable of measuring the viscoelastic response of a fluid or the dynamic mechanical properties of solid materials. • Purchased and installed new IV curve tracer system and two IR imaging systems to replace seriously deficient and aging equipment in both the Distributed Energy Test Laboratory and Photovoltaic Systems Evaluation Laboratory at SNL. Future Directions • Seek funding support for the multiyear capital equipment plan. • Develop prioritized list of capital equipment items for the new S&TF. • Install process-integration prototype tool at NREL and complete evaluation. Based on findings, finalize interface design and complete internal report summarizing findings. _____________________________________________________________________________________

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