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in-line diagnostic processes initiated in FY 2002 awards from In-Line Diagnostic, Intelligent Processing Solicitation). The focus of the upcoming subcontracts under the FY 2003 YDR procurement will be on enhancing field reliability and durability, as well as manufacturing yield, supporting of MYTP Task I.3, Milestone 14 mentioned above. The major expected accomplishments of this project during FY 2005 include: • Analyzing the FY 2004 U.S. PV industry cost/capacity/recapture data to identify the capacity-weighted, industry average (05/05). • Development of at least three in-line diagnostic processes, initiated in the FY 2002 awards from “In-Line Diagnostics and Intelligent Processing in Manufacturing Scale- Up” subcontracts (09/05). • Assessment and determination of the need for additional PV Manufacturing R&D work, and selection of areas for elimination or support (09/05). • Renewal of remaining subcontracts under the “In-Line Diagnostics and Intelligent Processing in Manufacturing Scale-Up” solicitation (07/05). • Completion of eligible subcontract awards under the “Large-Scale Module and Component Yield, Durability, and Reliability” solicitation (09/05). The research addressed by the PVMR&D Project is chosen by the U.S. PV industrial participants in the form of proposals received in response to competitive solicitations. As such, these are “systems-driven” issues and are of the highest importance to PV manufacturers. Actual projects selected are chosen primarily by evaluators external to the government using criteria constructed to select, in a technology-neutral manner, those activities most likely to contribute to the PVMR&D Project goals and objectives. Subcontracts under this project have continued to contribute to both the reduction of PV system costs and the improvement of PV manufacturing processes and products. In addition, PV industry participants have generally identified this project as one of the most, if not the most, important and successful projects in the DOE Program. As such, the PVMR&D Project will continue to support manufacturing R&D consistent with the Systems- Driven Approach that has been established under this industry/laboratory/government partnership by implementing multi-year subcontracts which addressing industry-identified problems selected through competitive and fair processes. 5. Major FY 2004 Publications ITN Energy Systems, Inc. Simpson, L., “Trajectory Oriented and Fault Tolerant Based Intelligent Process Control for Flexible CIGS PV Module Manufacturing,” Phase 1 Final Technical Report–March 2003, NREL/SL- 520-35146, February 2004. First Solar, Inc. Bohland, J., McMaster, Henson, A. S., and Hanak, J. “Specific PVMaT R&D in CdTe Product Manufacturing,” Final Subcontract Report–March 2003, NREL/SR-520-35177, January 2004. Specialized Technology Resources, Inc. Agro, S.C., Tucker, R.T., “Development of New Low-Cost, High-Performance, PV Module Encapsulant/Packaging Materials,” Annual Technical Progress Report, Phase 1, 22 October 2002–30 September 2003, NREL/SR-520-35683, March 2004. Xantrex Technology, Inc. West, R., “PV Inverter Products Manufacturing and Design Improvements for Cost Reduction and Performance Enhancements: Final Subcontract Report,” November 2003, NREL/SR-520-35885, April 2004. BP Solar International, LLC Wohlgemuth, J., and Shea, S.P., “Large-Scale PV Module Manufacturing Using Ultra-Thin Polycrystalline Silicon Solar Cells,” Annual Subcontract Report, 1 April 2002–30 September 2003, NREL/SR-520-35887, April 2004. Evergreen Solar, Inc. Hanoka, J.I., “Innovative Approaches to Low Cost Module Manufacturing of String Ribbon Si PV Modules,” First Annual Report, 27 September 2002–31 March 2003, NREL/SR-520-36194, May 2004.PDF Image | FY 2004 ANNUAL REPORT DOE Solar
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