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Future Directions • Complete award of eligible subcontracts under the “Yield, Durability, and Reliability Manufacturing Scale-Up” solicitation. • Conduct an analysis of the FY2004 U.S. PV industry cost/capacity/recapture data to identify capacity-weighted average module manufacturing costs and manufacturing capacity. • Complete renewal of remaining subcontracts under the “In-Line Diagnostics and Intelligent Processing in Manufacturing Scale-Up” solicitation. • Complete development of at least three in-line diagnostic processes initiated in the FY 2002 awards from “In-Line Diagnostics and Intelligent Processing in Manufacturing Scale-Up” subcontracts. • Complete an assessment and determination of the need for additional Manufacturing R&D Project work and select areas for elimination or support. _____________________________________________________________________________________ 1. Introduction The PV Manufacturing R&D (PVMR&D) Project assists the U.S. PV industry through a cost-shared manufacturing R&D partnership with DOE and members of the U.S. PV industry. Subcontracted research under this project focuses on U.S. industry improvement of processes and products, resulting in: (1) a substantial reduction of associated manufacturing costs; (2) providing a technology foundation that supports significant manufacturing scale-up (500 MW total U.S. capacity); and (3) positioning the industry to meet rapidly emerging large-scale deployment opportunities. This focus directly supports the DOE Solar Program Multi-Year Technical Plan (MYTP) Tasks 3 and 6 under “Advanced Materials and Devices.” Each subcontractor enhances existing manufacturing technologies through cost-shared development efforts geared toward achieving the overriding PVMR&D goals. Work areas include: improvement of module manufacturing processes to increase module reliability; system and system-component packaging, system integration, manufacturing, and assembly; product manufacturing flexibility; and balance-of-systems (BOS) development, including storage and quality control. 2. Technical Approach The PVMR&D project is a government/industry partnership through cost-shared, subcontracted research on PV manufacturing technologies. The approach for the FY2004 work effort was divided into three areas: (1) Project Management and Support; (2) FY 2001 competitively solicited subcontracts for “In-Line Diagnostics and Intelligent Processing in Manufacturing Scale-Up” (IDIP); and (3) evaluation and competitive selection of research subcontracts under FY 2003 solicitation, “Large-Scale Module and Component Yield, Durability, and Reliability” (YDR). Task Title PV Manufacturing R&D Management In-Line Diagnostics and Intelligent Processing Yield, Durability, and Reliability FY 2004 Budget ($K) 775 6,511 1,978 2.1 PV Manufacturing R&D Management The Project Management and Support subtask addresses: (1) the management of the PVMR&D project; (2) the management of subcontracts awarded under the IDIP procurement; (3) the selection and management of subcontracts under the YDR procurement; (4) coordination of NREL in-house activities in support of the PVMR&D industrial partners; and (5) an evaluation of the current trends in the PV manufacturing industry through the collection of data for cost/capacity and recapture of R&D funding. 2.2 In-Line Diagnostics and Intelligent Processing The IDIP subtask consists of cost-shared PV manufacturing R&D subcontracts awarded under the FY 2000 IDIP competitive solicitation. This solicitation was directed at: the improvement ofPDF Image | FY 2004 ANNUAL REPORT DOE Solar
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