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RECOVERY OF LITHIUM FROM NATURAL AND SYNTHETIC BRINES

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RECOVERY OF LITHIUM FROM NATURAL AND SYNTHETIC BRINES ( recovery-lithium-from-natural-and-synthetic-brines )

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13 14 US 11,365,128B2 operationsand/orfuelboilertooperate.Afterprocesing thickenerorclarifier304wherefloculent(stream12/13)is throughtheevaporator508,lithiumconcentrationinthe addedandthesolidsaresetledout.Theunderflowfromthe productstreamisincreasedfromabout5,0ppmtoabout clarifier304(stream15)ispumped(stream16)backtothe 30,0ppm. firstsetofreactiontanks302assed(stream17)and(stream Thenextstepsinthelithiumchlorideconversioncircuit 5 19)tothefilterfedtank326.PrecipitatefromtheCa/Mg 500convertthelithiumchlorideinsolutiontoalithium precipitationstage540oftheimpurityremovalcircuit502 carbonatecrystal.Sodiumcarbonateisaded512tothe isaded(stream73)andthecombinedslury(stream20)is lithiumchlorideproductstream342toprecipitatelithium filteredintheFe/Sifilter32.TheresultingFe/Sifiltercake carbonate514.Thelithiumcarbonate514sluryissenttoa iswashedwithdilutionwater(stream22)andthewashed centrifuge516toremoveanyexcesmoistureresultingin10filtercake328(stream23)leavesthecircuit30.Thefiltrate lithiumcarbonatecake.Thelithiumcarbonatecakeisre- (stream24)ispump(stream25)tothedilutionwatertank disolved518,pasedthroughafinalpurificationorimpu- 330. rityremovalstep520,andrecrystalized52withthe Theclarifieroverflow(stream14)fromtheFe/Siprecipi aditionofcarbondioxide524.Thecrystalizedlithium tationstage300AiscombinedwithfiltratefromaZn/Mn a carbonateproductisthensuitableforpackaging527. 15precipitatefilter32(stream45)inafedtank338andthe RecoveryofLithiumHydroxide: combinedsolution(stream26)ispumped(stream27)tothe FIG.3ilustratesanotherexemplaryembodimentofthe Zn/Mn precipitationstage300B.Recycledprecipitate systemandproces20forrecoveryoflithium.After (stream38)isadedassedandlime312B(stream173)is leavingtheCCADcircuit40,ratherthanusingevaporation slakedwithrecycledbarensolution(stream172).Anygas 508exemplifiedinFIG.2,asolventextractionproces702 20releasedisvented(stream174).Thelime/recycledbaren concentrateslithiumintheenhancedlithiumchlorideprod- solutionisadded(stream28)tothesecondsetofreaction uctstream342inFIGS.2and3(stream57inFIG.4A) tanks306toraisethepHtojustover8andprecipitatezinc, (stream417orstream420inFIG.5)usingliquid-liquid manganeseandleadoxides/hydroxides. separation,andaftersolventextraction702andelectrolysis Anygasreleasedisvented(stream29)fromthesecond 708,thelithiumissubsequentlycrystalized710intolithium25setofreactiontanks306.Theexitslury(stream30)is hydroxideproduct712. pumped(stream31)totheclarifier308.Recycledsolids SimilartotheembodimentilustratedinFIG.2,the fromasubsequentpolishingfilter334(stream47)and lithiumchlorideconversioncircuit500firstprecipitates floculent(stream32/3)areaddedandtheprecipitated calciumandmagnesium502throughtheaditionsodium hydroxidesaresetledout.Theclarifierunderflow(stream hydroxide(causticsoda)resultingwithaCa/Mgfiltercake3035)ispumped(stream36)tosedrecycle(stream37)and isproduced504.ThepHofthelithiumchlorideproduct totheZn/Mnprecipitatefilter332(stream39).Theresulting stream342isloweredtoabout2.5instep700andthenthe Zn/Mnfiltercakeiswashedwithproceswater(stream41) acidifiedlithiumchlorideproductstream342isintroduced andthewashedfiltercake336(stream43)leavesthecircuit tothesolventextractionstep702inpulsedcolumns(tal 30.Thefiltrate(stream4)ispumped(stream45)tothe verticalreactionvesels).Theflowisscrubed704andthen35fedtank38aheadoftheZn/Mnprecipitationstage300B. striped706withsulfuricacidproducingalithiumsulfate Theclarifieroverflow(stream34)ismixedwithmother product.Thelithiumsulfateproductgoesthroughanelec- liquor(stream134)fromafirstprecipitationoflithium trolysisunit708producinglithiumhydroxidecrystals710. carbonate514andthecombinedsolution(stream49)is Thelithiumhydroxidecrystalsarethendriedandpackaged pumped(stream50)throughthepolishingfilter334to 712. 40captureresidualsolids.Thecapturedsolidsarebackwashed SelectiveRecoveryofZinc,ManganeseandLithium: out(stream46)andsenttotheZn/Mnprecipitateclarifier TurningnowtoFIG.4ilustratingyetanotherexemplary 308. embodimentoftheprocesforrecoveryoflithium,thefed Thefiltratefromthepolishingfilter34(stream51)is sourceisanincomingbrine(e.g.,ageothermalbrineorthe mixedwithspenteluantfromthedivalentIXcircuit(stream polishedbrine1038)(stream1)anddilutionwater(stream4595)andhydrochloricacid338(stream52/53)isaddedto 2).Theincomingdilutionwater(stream2)ismixedwith reducethepHtoaproximately5.5.Theresultingsolution filtrate(stream25)fromaFe/Siprecipitatefilter32,then iscoledtoaproximately185°F.inthemixingtank340 split,part(stream21)beingusedaswashtotheFe/Si andthecoledsolution(stream54)ispasedthroughthe precipitatefilter322andthebalance(stream3)beingadded CCADcircuit400inwhichthelithiumchlorideisselec totheincomingbrine(stream1).Thecombinedbrine,50tivelycapturedontothelithiumselectiveadsorbent.The dilutionwaterandFe/Sifiltrate(stream4)ispumped resultingbarensolution(stream5)ispumped(stream48) (stream5)totheFe/Siprecipitationstage300Aofthe toaholdingtank343fromwhichitisdistributedasfolows: impurityremovalcircuit30.Limestone310A(stream169) toslurythelimestonetotheFe/Siprecipitationstage issluriedwithrecycledbarenbrine(stream168).The 300A(stream167); limestone/recycledbarenbrinesluryisaded(stream6)to5 toslakethelimetotheZn/Mnprecipitationstage300B thefirstsetofreactiontanks302alongwithrecycled (stream171);and precipitatesed(stream18).Airisinjected(stream7/8)into thebalance(stream165)ispumpedaway(stream16)to thefirsttank302usingablower324.Theironisoxidized, bereinjectedintotheinjectionwels320. andironandsilicaareprecipitatedacordingtothefolow- Theloadedadsorbentiselutedwithproceswater(stream ingstoichiometry: 2CaCO3+2Fe2+3H20+1/202—2Fe(OH)3+2C02+ 2Ca2+ 3CaCO3+3H4SiO4+2Fe(OH)3?CazFeSiz012+ 3C02+9H20 6056)andtheresultingeluate(stream57)ispumped(stream 58)toathirdsetofreactiontanks532foraditionimpurity removal502,initialycalciumandmagnesiumprecipitation. Sodiumhydroxide554(stream179)isdisolvedinproces water(stream181)andadded(stream59)tothetanks532. 65 Sodiumcarbonate536(stream 176)isdisolvedinproces Thespentairisvented(stream9)fromthefirsttanks302, water(stream(177)pumpedfromaproceswaterreservoir andtheexitslury(stream10)ispumped(stream1)toa 538andaded(stream60).Abledofmotherliquor(stream

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