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35 36 US 10,695,694B2 Thecoatedionexchangeparticlesarecomprisedofan Theporousbeadsarecreatedbydisolvingpolyvinyl activematerialandaprotectivesurfacecoating.Theactive chlorideinN-methyl-2-pyrolidone(NMP)toformasolu materialisLiMn3012andthecoatingisZrO2.Theparticles tion.Thissolutionisthenmixedwiththecoatedion arecreatedbysynthesizingLiMn3012andthendepositing exchangeparticlestoformaslury.Thesluryisdripedinto thecoatingonthesurfaceoftheLiMn,012.Thecoatedion 5 anaqueoussolutiontoform porousbeads.Thebeadsare exchangeparticlesarecomprisedof95wt.%activematerial comprisedof20wt.%polyvinylchloridematrixand80wt. constitutesand5wt.%ofthecoatingandhaveamean %coatedionexchangeparticles.Thebeadshaveanaverage diameterof2microns,andacoatingthicknesisaproxi diameterof1mmandaporosityof25%. mately 12nm. Thebrineisanaturalbrinecontainingaproximately50 The porousbeads are createdby disolving polyvi 10 pm Li,60,0pm Na,andotherchemicalspeciesinclud nylidenefluorideinN-methyl-2-pyrolidone(NMP)toform ingK,Mg,Ca,andCl. asolution.Thissolutionisthenmixedwith thecoated ion Theionexchangecolumnis2metersinlengthand50cm exchangeparticlestoformaslury.Thesluryisdripedinto indiameter.Thecolumnisloadedwiththebeads.0.5MHCI anaqueoussolutiontoformbeads.Theporousbeadsare ispumpedintothebotomofthecolumntoeluteaLiCl comprised of10wt.% polyvinylidenefluoridematrixand 15 solutionoutthetopofthecolumn.Thecoatedionexchange particlesabsorbhydrogenionswhilereleasinglithiumions 90wt.%coatedionexchangeparticles.Theporousbeads toyieldLiCl.TheLiTi0zactivematerialisconvertedtoa haveanaveragediameterof2mmandaporosityof35%. protonatedstate.Lithiumrecoveryfromthecolumnis Thebrineisnaturalbrinecontainingaproximately50 monitoredusingpHmeasurementsandelementalanalysis. pmLi,50,0pmNa,andotherchemicalspeciesinclud-20Afterlithiumrecovery,thecolumnisflushedwithwater. ingK,Mg,Ca,andsulfate. Theionexchangecolumnis2metersinlengthand50cm column.Thecoatedionexchangeparticles(LiTiOz/SiO2) indiameter.Thecolumnisloadedwiththeporousbeads.10 absorblithiumionswhilereleasinghydrogenions.The MHClispumpedintothebotomofthecolumntoelutea protonatedmaterialisconvertedtoalithiatedstate.Lithium LiClsolutionoutthetopofthecolumn.Thecoatedion25ionuptakebytheporousbeadsinthecolumnismonitored exchangeparticlesabsorbhydrogenionswhilereleasing usingpHmeasurementsandelementalanalysis.Thebrine lithiumionstoyieldLiCl.TheLi_Mn3012activematerialis exitingthecolumnisadjustedtoaneutralpHusingNaOH. convertedtoaprotonatedstate.Lithiumrecoveryfromthe Afterlithiumuptake,thecolumnwasflushedwithan columnismonitoredusingpHmeasurementsandelemental aqueoussolutiontoremovecontaminants. analysis.Afterlithiumrecovery,thecolumnisflushedwith30 Thecolumnisoperatedbyrepeatingthepreviously water. describedstepsofacidandbrinepumpinginalternation. Afteracidtreatment,brineispumpeddownthroughthe Thiscolumnisoperatedtoextractlithiumfromthebrineand column.Thecoatedionexchangeparticlesabsorblithium produceaconcentratedLiClsolution.Duringcolumnopera ionswhilereleasinghydrogenions.Theprotonatedmaterial tion,theionexchangeparticlesareprotectedfromdisolu isconvertedtoalithiatedstate.Lithiumionuptakebythe35tionanddegradationduetothesurfacecoating,which porousbeadsinthecolumnismonitoredusingpHmea providesaprotectivebarier. surementsandelementalanalysis.Thebrineexitingthe TheLiClsolutionfromthecolumnoperationisprocesed columnisadjustedtoaneutralpHusingNaOH.After intolithiumrawmaterialsincludingLi,CO3,LiOH,andLi metal.Theselithium rawmaterialsaresoldforusein The column isoperated by repeatingthepreviously 40bateries,aloys,andotherproducts. describedstepsofacidandbrinepumpinginalternation. Whilepreferedembodimentsofthepresentinvention Thiscolumnoperatestoextractlithiumfromthebrineand havebenshownanddescribedherein,itwilbeobviousto produceaconcentratedLiClsolution.Duringcolumnopera thoseskiledintheartthatsuchembodimentsareprovided tion,thecoatedionexchangeparticlesareprotectedfrom bywayofexampleonly.Numerousvariations,changes,and disolutionanddegradationduetothesurfacecoating,45substitutionswilnow ocurtothoseskiledintheart whichprovidesaprotectivebarier. withoutdepartingfromtheinvention.Itshouldbeunder TheLiClsolutionfromthecolumnoperationisprocesed stodthatvariousalternativestotheembodimentsofthe intolithiumrawmaterialsincludingLi2CO3,LiOH,andLi inventiondescribedhereinmaybeemployedinpracticing metal.Theselithiumrawmaterialsaresoldforusein theinvention.Itisintendedthatthefolowingclaimsdefine bateries,aloys,andotherproducts. 50thescopeoftheinventionandthatmethodsandstructures withinthescopeoftheseclaimsandtheirequivalentsbe Example8—UseofPorousBeadsContaining coveredthereby. lithium ionuptake,thecolumnisflushedwithwater. CoatedIonExchangeParticles(LiTiOz/SiO2)ina Column What is claimed is: 1.Amethodofextractinglithiumfromaliquidresource, 55 Lithiumisextractedfromabrineusinganionexchange comprising: columnloadedwithporousbeadscontainingcoatedion a)contactingacoatedionexchangeparticlewithaliquid exchangeparticles. resourcetoproducealithiatedcoatedionexchange Thecoatedionexchangeparticles(LizTiOz/SiO2)are particle,whereinthecoatedionexchangeparticlecom comprisedofanactivematerialandaprotectivesurface60 prisesanionexchangematerialandacoatingmaterial; coating.TheactivematerialisLiTiO2andthecoatingis and SiO2.TheparticlesarecreatedbysynthesizingLiTiO3and b)treatingthelithiatedcoatedionexchangeparticlewith thendepositingtheSio,coatingonthesurfaceofthe anacidsolutiontoproduceasaltsolutioncomprising LiTiO3.Thecoatedionexchangeparticlesarecomprisedof lithiumions, 96wt.%activematerialand4wt.%ofthecoatingandhave65 whereintheionexchangematerialisselectedfromthe ameandiameterof4microns,andthecoatingthicknesis groupconsistingofLi.Mn012,LiTi012,LiTi03, approximately35nm. Li,MnOz,LiSn03,LiMn204,Li1.6Mn04,LiA102, Afteracidtreatment,brineispumpeddownthroughthePDF Image | Patent Lithium Extraction with coated ion exchange particles
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