Patent LITHIUM CHLORIDE CONTAINING BRINE

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Patent LITHIUM CHLORIDE CONTAINING BRINE ( patent-lithium-chloride-containing-brine )

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US 2020/0399137A1 Dec.24,2020 11 lithiumcapturestep.Incertainembodiments,theaqueous [0103]Similartothatwhichisnotedabovewithrespectto phasemayneedtobeneutralizedpriortobeingsupliedto thepresenceofnon-lithiuminterferingcations,electro thelithiumcapturestep. chemicalcel32preferablyhasatotalnon-chlorideanion contentoflesthanabout5%byweight,preferablylesthan 110vialine108andiscontactedwithascrubsolutionthat about3%byweight,andevenmorepreferablylesthan [010] Theorganicphaseissupliedtoscrubingcolumn issupliedvialine14andcontactstheorganicphaseina countercurentflow.Thescrubingsolutioncanbean [0104]Thecathodeofelectrochemicalcel32canbeany aqueousacidsolution,typicalyadilutestrongacid,suchas suitablematerial,includingnickel,catalyzednickelmesh, stainlesstel,coatedstainlesstel,mildstel,andthelike. ataconcentrationofbetweenabout0.1M and1M. Otherexemplarycatalystscanincludemixedruthenium HC1,HBr,H2SO4,HNO3,oralikestrengthacid,typicaly Alternatively,aconcentratedweakacidcouldalsobeused. Scrubingcolumn10producesanaqueousphasethatis havelowhydrogenoverpotential.Thetotalareaofthe removedvialine12andcanoptionalybesupliedtothe brinesolution,providedthereisnosignificantchangeinthe pH(i.e.,pHdoesnotincreaseordecreasebymorethan about0.5).Incertainembodiments,theaqueousphasethat isremovedvialine12canbeneutralizedpriortobeing supliedtothebrine.Ascrubedorganicphasethatincludes theextractingagentandcapturedlithiumions,aswel [0105]Theanodeofelectrochemicalcel32canbeany posiblyincludingaminoramountoffresodiumions,is suitablematerial,suchastitaniummeshcoatedwithruthe removedfromscrubingcolumn12vialine16and supliedtostripingcolumn18.Incertainembodiments, thescrubingstepisoptional. niumoxide,titaniummeshcoatedwithplatinum,carbon,or thelike.Preferably,theanodeisadimensionalystable anode,alowingforreducedpowerconsumption.Dimen sionalystabletitaniumanodesareparticularlywel-suited forchlorineenvironmentsasthetitaniumsubstrateisresis tanttocorosion.Thetotalareaoftheanodecanbeadjusted baseduponreactorsizeanddesiredproduction.Theanolyte ofelectrochemicalcel32canbeanysuitablematerial, includingalithiumchloridesolutionhavingaconcentration ofbetweenofabout1% byweighttosaturation,preferably betwen5%and40%byweight,morepreferablybetwen about 10% and 35% by weight. [0101] Scrubedorganicphasesupliedvialine16to stripingcolumn18iscontactedwithconcentratedHClor H2SO4,forexample20-36%HCl,inacountercurentflow toreleaselithiumionsfromtheextractingagent.A concen tratedlithiumchloride-richsolutionhavingaconcentration ofbetweenabout20and40%,alternativelygreaterthan about30%,isproducedandremovedvialine30.An recoveredorganicphasethatincludestheextractingagent andcariersolventisremovedfromstripingcolumn18 vialine124andcanbesupliedtoextractioncolumn104. [0102] Concentratedlithiumchloride-richsolution30can besupliedtoelectrochemicalcel32,whichincludesat leastoneanode,onecathodeandapermeablemembrane,for theelectrochemicalpreparationoflithiumhydroxide.Elec trochemicalcelssuitableforlargescaleproductionare comercialyavailablefromcompanies,suchas,DeNora, ChlorineEnginers,andAsahiGlas,tonameafew.Spe cificaly,chlorideionsareoxidizedtochlorineattheanode andwaterisreducedtohydroxideionsandhydrogengasat thecathode.Preferably,concentratedlithiumchloride-rich solution30issubstantialyfreofotherions,particularly ionsthatmayinterferewiththeelectrochemicalreaction. Optionaly,alithiumchloride-richstreamcansuplied directlytotheelectrochemicalreaction,withoutbeingfirst beingsubjectedtothesilicamanagementandlithiumion sequestrationsteps,providedthatthelithiumchloride-rich streamissubstantialyfreofnon-lithiumions,particularly non-lithiumionsthatmayinterferewiththeelectrochemical reaction. In certain embodiments, the concentration of sodiumand/orpotasiumionsinconcentratedlithiumchlo ride-richsolution30islesthanabout5% byweight, preferablylesthanabout3% byweight.Cationssuchas iron,calcium,magnesium,andthelike,ifatalpresent, preferablyhaveatotalconcentrationoflesthanabout 0.01%byweight,morepreferablylesthanabout0.05% byweight,andevenmorepreferablylesthanabout curentdensityofbetwenabout50and10,0A/m2can beapliedatavoltageofbetweenabout1.5and5volts. ingionsdoesnotnecesarilyprecludeoperationofthe Preferably,acurentdensityofbetweenabout2000and 0.01%byweight.Higherconcentrationsoftheinterfer electrochemicalcel,butinsteadmayreducetheoverallife ofthecelcomponentsand/ortheoveralefectivenesofthe [010)Electrochemicalcel32maybeoperatedata reaction. temperatureofbetwenabout60°and10°C.,preferably about1% byweight. compounds,platinumandothersimilarcompoundsthat cathodecanbeadjustedbaseduponreactorsizeanddesired production.Thecatholytefedoftheelectrochemicalcel32 canbeanysuitablematerialhavingsuficientionstocary acurent.Whilewatermaybeemployed,andincertain embodiments,theaditionoflithiumcarbonateorlithium hydroxidemaybebeneficialtotheoperationofthecel. [0106] Thematerialsforconstructionofelectrochemical cel32canbeanymaterialthatischemicalyresistantto chlorine,activatedchlorine,oxygenatedchlorinespecies, andotherdisolvedspeciesthatmayexistinbrinesolutions. Exemplarymaterialsfortheconstructionofelectrochemical cel32 includepolytetrafluoroethylene(PTFE),polyvi nylidenefluoride(PVDF),HALAR (alternatingco-poly mersofethyleneandchlorotrifluoroethylene(CTFE),and otherfluorinatedorpartialyfluorinated. [0107] Themembraneofelectrochemicalcel32canbe anysuitablesemi-permeablecationselectivemembranethat selectivelypasescationsandinhibitsthepasageofanions. Suchmembranesareknownintheart.Oneexemplary membrane is Nafion (E.I. DuPont de Nemours & Co.), particularlytheNafion300,40and900/9000seriesof materials.Othersuitablemembranescanbesupliedby Flemion,howeveranysuitablemembranematerialcanbe usedprovidedthematerialischemicalyresistanttoboth chlorineandlithiumhydroxide.Themembranemaybe placedbetwentheanolytebeingelectrolyzedandthe catholyte. [0108] Incertainembodiments,theprocescanoptionaly includeoneormorefilterorseparation-purificationstep priortothestepofsuplyingconcentratedlithiumchloride solution30orbrinetoelectrochemicalcel32. [0109] Duringoperationofelectrochemicalcel32,a 7000A/m2isaplied.

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