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Page | 001 1.3.3 Partial Oxidation Gas Turbine (POGT) Cycles Joseph K. Rabovitser, Ph.D. Serguei Nester, Ph.D., Gar Technology Institute, Energy Utilization center 1700 S. Mount Prospect Road Des Plaines, IL 60018 Phone: 847-768-0548 847-768-0541 joseph.rabovitser@gastechnology.org, serguei.nester@gastechnology.org David James White TRITEK Consulting 3633 Millikin Avenue San Diego, CA 92122-2413 Phone: 858-453-8653 Email: tritek@san.rr.com 121 121 1.3.3-1 Introduction There are two main features that distinguish a Partial Oxidatation Gas Turbine from a conventional gas turbine. These are associated with the design arrangement and the thermodynamic processes used in operation. A primary design differentiating feature of the POGT when compared to a conventional gas turbine is that POGT utilizes a non-catalytic partial oxidation reactor (POR) in place of a normal combustor. An important secondary distinction is that a much smaller compressor is required, one that typically supplies less than half of the air fl ow required in a conventional gas turbine. From an operational and thermodynamic point of view the key distinguishing feature is that the working fl uid provided by the POR (a secondary fuel gas) has a much higher specifi c heat than lean complete combustion products and more energy per unit mass of fl uid can be extracted by the POGT expander than is the conventional case. (This is why the POGT uses a smaller compressor than a conventional gas turbine.) A POR operates at fuel rich conditions typically at equivalence ratios on the order of 2.5, and virtually any hydrocarbon fuel can be combusted. Because of these fuel rich conditions, incomplete combustion products are used as the hot section working fl uid. A POGT thus produces two products: power and a secondary fuel that usually is a hydrogen rich gas. This specifi c feature creates a great opportunity to provide high effi ciencies and ultra-low emissions (single digit NOx and CO levels) when the secondary fuel is burned in a bottoming cycle. When compared to the equivalent standard gas turbine bottoming cycle combination, the POGT provides an increase of about 10 percent points in system effi ciency. The overall effi ciency of a POGT two-staged power system is typically high and can approach 70% depending on the POGT operating conditions and the chosen bottoming cycle. In fi gure 1 a generic arrangement of a two-stage or air-staged reheat power system with a POGT as a topping cycle is shown. The bottoming cycle can be either a low pressure (or vacuum) combustion turbine, or an internal combustion engine, or a solid oxide fuel cell, or any combination of them. In addition, the POGT can be used as the driver for cogeneration systems. In such cogeneration systems the bottoming cycle can be a fuel-fi red boiler, an absorption chiller, or an industrial furnace. The POGT is ideally suited for the co- production of power and either hydrogen, or synthesis gas (syngas), or chemicals. Some of the important applications are described below. Fig. 1. Generic Schematic of POGT System 1.3.3-2 Background Research and development (R&D) into the application of POGT concepts for power generation was fi rst performed by the Institute of High Temperature (IVTAN) in the former Soviet Union in the late 1950s1. The result of this R&D was the demonstration of a working POGT. In one published application by IVTAN2 , residual fuel oil is partially combusted to produce high-pressure steam and fuel gas, which is then cooled and cleaned to remove ash and sulfur compounds. The steam and purifi ed fuel gas are then used for power generation. A 1970 patent for a POGT by Jacques Ribesse of the JARIX company in Brussels, Belgium, |