Infinity Turbine ® - Organic Rankine Cycle

Model ITmini Waste Heat Turbine Generator

 
 

Waste Heat Power Generation


Next Generation ORC Turbine Generator


The ITmini is the next generation ORC specific designed turbine with magnetic coupling.  The all-enclosed turbine is the world's smallest commercially available ORC turbine with a magnetic coupling. The magnetic coupling can be attached to any high speed DC generator such as a RC motor or a DC generator.  The coupling can also be attached to any 10 mm shaft of any high speed rotary device, including a AC high speed generator, pump, compressor, etc.


The system has one moving part.  Both the turbine and magnetic rotor are attached to the same shaft, which eliminates any external shaft sealing issues.  The unit will drive any high speed rotary device.


The ITmini can power a coil directly, or generator. Power output can be routed to a voltage controller, or to a inverter so that AC power can be supplied to a local or utility grid.  A standard solar or wind inverter can be used.


The entire turbine assembly is made from 304 Stainless Steel, which is very durable and designed to last years without any maintenance.


The turbine housing is made from 304 Stainless Steel, and uses standard o-rings for seals, and 10-32 inch bolts for both assembly and mounting bores on the bottom and top of the unit. 


The inlet is a 3/8 inch NPT and the exit is one large 1-1.5 inch NPT.


This all-in-one unit can be used in the standard ORC configuration using refrigerants as working fluid, but also with compressed air, and other pressurized flows.


Because this is an expander, it can be used in ORC applications, but also in pressure reducing applications, such as natural gas or chiller reducer valves.


The compact size of the turbine generator allow it to be used in stationary but also mobile (transportation) applications.


The modular block design, allows the unit to be dis-assembled, and re-assembled in a few minutes.


Photos of ITmini with DC Generator - testing on compressed air (click here).



Infinity Turbine LLC


Infinity Turbine provides Organic Rankine Cycle project development services as well as turnkey products and services in the areas of renewable energy technologies and in developing clean power/energy projects that will generate renewable energy credits, like the carbon dioxide credits and emission reduction credits.



































































































































Organic Rankine Cycle Equipment Provided by:


INFINITY TURBINE LLC

 


Infinity Turbine® ORC Power






         



Waste Heat and Geothermal Power Generation




ITmini when connected to DC Generator:


With outside mounted DC Motor/Generator on the follower magnetic coupling, running on compressed air:


Optional DC Motor/Generator:

10 mm Shaft

10 gauge generator wire


Output:

6,900 RPM 12 V

10,000 RPM 30 V 17 amps

16,000 RPM 41.8 V 22.5 amps

20,000 RPM 50 V 30 amps


Test Results On Compressed Air (Dec 30, 2011) ITmini 2011 version:

130 psi at 60 cfm and 10,000 RPM will drive the DC generator 32 V and 20 amps (640 watts).


With proper flow and pressure, this turbine will drive a 3 kW high speed generator.


Initial Mass Flow Results (based on compressed air):

7 lbs/min per kWe


7 lbs/min (3.18 kg/min)

.117 lbs/sec (.053 kg/sec)


Refrigerant vs. Air:

Refrigerant is 5 times more dense than air, and 10 times more dense than steam.


Test Results On Compressed Air (February 8, 2012):


Tests indicate we can get more power from half the pressure and flow.


No-load tests have shown the turbine can spool up to 40,000 rpm. The bearings are rated for less than 20,000 rpm. 


Using a E-150 DC generator we can get 24-120 VDC output. 196 rpm/Volt.



2012 Initial Mass Flow Results Feb 14, 2012 (based on compressed air):


Note: This is with the larger DC generator (3 kW - F30-400)

-----------------------

81 psi

30 cfm

13,380 rpm

63.17 VDC 90 A

----------------------

60 psi

25 cfm

6,880 rpm

32.4 VDC 37.5 A

----------------------

30 psi

15 cfm

4,000 rpm

18.6 VDC 35.4 A


Lowest Pressure to turn rotor when magnetic coupled to direct drive DC generator:

25 psi

10 cfm


Mass Flow:

3-4 lbs/min per kWe





















Organic Rankine Cycle (ORC) Power Turbine